How much does materials testing and analysis cost?

Materials testing costs vary based on the scope and techniques required. Basic SEM analysis starts around $500-1000, while comprehensive failure analysis including multiple techniques ranges from $2000-8000. We provide detailed quotes after understanding your specific needs during a free initial consultation.

What information should I provide when requesting a consultation?

For the most efficient consultation, provide: description of the problem or failure, photos of failed parts, material specifications if available, operating conditions, and timeline requirements. Even if you're unsure about technical details, we can guide you through the information needed during our initial discussion.

How long do computational materials simulations take?

Simulation timelines vary by complexity: DFT calculations take 1-7 days, MD simulations range from days to weeks depending on system size, and FEM analysis typically completes within 1-3 days. Multiscale models combining multiple methods may take 2-4 weeks. We provide detailed project timelines during consultation based on your specific requirements.

What software do you use for materials simulations?

We use industry-standard packages including ANSYS and COMSOL for FEM, LAMMPS and GROMACS for molecular dynamics, and pySCF for DFT calculations. We also develop custom Python scripts for specialized applications like Hidden Markov Models for materials discovery and neural networks for property prediction.

Can simulations replace physical testing entirely?

Simulations complement but don't replace physical testing. They're excellent for initial design optimization, understanding failure mechanisms, and exploring parameter spaces that would be expensive to test experimentally. We recommend a combined approach: simulations for rapid screening and optimization, followed by targeted experiments for validation.

Can you travel to our facility for on-site analysis?

Yes, we provide on-site consulting for equipment evaluation, process troubleshooting, and team training. On-site visits are particularly valuable for NADCAP preparation, manufacturing process optimization, and when materials cannot be easily shipped for laboratory analysis.

What's the difference between SEM/EDX and XRD analysis?

SEM/EDX (Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy) provides high-resolution images and elemental composition of material surfaces. XRD (X-Ray Diffraction) identifies crystalline phases and crystal structure. SEM/EDX is ideal for examining failure surfaces, contamination, and microstructure, while XRD is best for phase identification, stress analysis, and crystallinity measurements.

Do I need NADCAP certification for aerospace manufacturing?

NADCAP (National Aerospace and Defense Contractors Accreditation Program) certification is required by most major aerospace primes for special processes like heat treating, coating, and NDT. If you're a supplier to Boeing, Airbus, Lockheed Martin, or other OEMs, you likely need NADCAP accreditation. We help companies achieve and maintain NADCAP compliance through process optimization and documentation.

What industries benefit most from materials consulting?

Aerospace, medical devices, automotive, electronics, and energy storage companies frequently need materials consulting. Any industry where material performance is critical to safety, regulatory compliance, or product liability can benefit. We've helped companies in battery technology, implantable devices, aerospace components, and industrial manufacturing.